Stamping molds are one of the types of stamping molds that are widely used in sheet metal processing, so choosing a unit that also provides design and has the most accurate metal stamping mold design process for the product to be produced. from the machine. In production and business, we often encounter and manufacture many products with complex hole shapes and different polygons. But it is required in large quantities while processing materials are relatively difficult such as metal, stainless steel, or other forms of steel, corrugated iron, steel...

The process of designing a stamping mold involves several key steps to ensure the efficient and accurate production of stamped parts. Here are the nine core steps of stamping molding design:

Requirements Analysis: Understand the requirements and specifications of the stamped part, including dimensions, tolerances, material properties, and production volume. This step involves gathering input from the customer or design team to establish the design parameters.

Material Selection: Choose the appropriate material for the stamping mold based on considerations such as the type of material being stamped, expected tool life, wear resistance, and cost-effectiveness. The mold material should be durable and capable of withstanding the stamping process.

Conceptual Design: Develop a conceptual design of the stamping mold, outlining the layout of the mold components, such as the upper and lower dies, punches, inserts, and guides. Consider factors like part geometry, forming processes, and tooling requirements during this phase.

Detailed Design: a detailed design of the stamping mold components, specifying dimensions, tolerances, clearances, material specifications, and surface finishes. This step involves determining the sequence of operations, selecting cutting profiles, and designing the mold structure for optimal performance.

Die Layout: Arrange the components of the stamping mold in a layout that ensures efficient material flow, proper alignment of the tooling, and accessibility for maintenance and repair. The die layout should optimize the stamping process and minimize material waste.

CAD Modeling: Develop 3D models of the stamping mold components using computer-aided design (CAD) software. The CAD models allow for visualization, simulation, and analysis of the mold design to identify potential issues and optimize the design before manufacturing.

Manufacturing Drawings: Prepare detailed manufacturing drawings of the stamping mold components, including dimensions, material specifications, surface finishes, and tolerances. These drawings serve as blueprints for fabricating the mold components.

Prototype and Testing: Build a prototype of the stamping mold to validate the design and ensure that it meets the part specifications. Perform testing and adjustments as needed to optimize the mold performance and achieve the desired part quality.

Production and Implementation: Once the stamping mold design has been validated and approved, proceed with manufacturing the final mold components and assembling the stamping mold. Conduct trials and production runs to ensure that the mold produces parts consistently and meets quality standards.

Following these nine core steps of stamping mold design helps ensure the successful production of stamped parts with precision, efficiency, and reliability.

 Part of the workpiece.
Such as the design of the punch, the die, the punch, and the concave die, and the selection of the fixed form.

 Positioning parts.
There are many types of positioning devices commonly used in molds. Such as adjustable positioning plate, fixed stopper pin, movable stopper pin, and fixed-distance side edge, etc., need to be selected and designed according to specific conditions.

In the continuous mold, it is also necessary to consider whether to use the initial stop pin.

 Unloading and pushing device.
Such as the choice of rigid or elastic, the selection and calculation of spring and rubber, etc.

 Guiding parts.
For example, choose guide bushing, guide pin or guide plate, choose middle guide pin, side rear guide pin or diagonal guide pin, whether to use sliding guide bushing or ball guide bushing with a steel ball.

 Supporting pillar and mold clamps, fastening parts.
Such as the selection of the structure of the mold handle and the upper and lower mold bases.

Hotline 0908.286.507 | Consulting on Stamping Mold Design - Complete Stamping Mold

TRI VIET MECHANICAL - ELECTRICAL CO., LTD - With the motto: "Adding value together with you" - Tri Viet Electric is pleased to welcome and cooperate with all customers in the future.

Address: III-14 Street No. 13, Tan Binh Industrial Park, Tan Phu District, HCMC

Hotline: 0908.286.507

Email: uttn066@yahoo.com.vn

Website: http://khuondap.vn/

Bài viết khác:

Khuôn dập là g...n dập ?

Tool And Die Company

Stamping Molds...ri Viet